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What is Isola PCB?
As the name implies, Isola PCB is a circuit board made of Isola materials. By the way, Isola is a company specializing in manufacturing and designing advanced material solutions for the electronics industry. Isola printed circuits offer superior performance and reliability compared to other PCBs due to their unique combination of Isola’s innovative, high-performance materials and advanced production processes. Isola PCBs are designed to meet the needs of various applications, including high-speed telecommunications and industrial instrumentation. Although, like many other materials, Isola material also has many models. We will introduce a few models to you to let you know the characteristics of Isola material and the PCB it makes.
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Introduction of some types Isola material
Isola is famous for the production of high-performance laminate for printed circuit boards, especially for very low-loss material, such as IS410, FR408, 370HR, IS550H, FR408HR, I-SPEED®, TACHYON® 100G, TACHYON® 100G, ASTRA® MT77. Here we would like to introduce a few normally used types.
370HR laminate is a fabrication by high-performance TG180 FR-4 multifunctional epoxy resin. This material is a unique design for Multilayer PCB (high-speed PCB ) applications that requires large heat dissipation performance, reliability and CAF resistance. This material has excellent thermal performance, and the thermal expansion coefficient ( CTE ) is very low. Its machinery, chemistry and moisture-proof performance reach and transcend the traditional FR-4 material.
370HR laminate is used in thousands of PCB designs. It was proven to be the best of the same level material in thermal reliability, CAF performance, easy processing and reliability of sequential lamination design.
With the rise of the automobile electrification industry, the long-term high-reliability electronic parts and PCB products for automobile electrification are becoming more critical. Therefore, electronic system designers face a significant challenge in achieving long-term high-reliability electronic equipment and PCB products.
In this context, Isola IS550H material came to sight. IS550H is an Isola material designed for high-speed, low-loss connections in various applications. With excellent electrical performance and superior thermal stability, it is ideal for use in telecom and datacom networks and consumer electronics. Moreover, it offers the highest signal integrity and power efficiency level due to its ability to reduce crosstalk between adjacent channels while still providing a wide range of frequencies.
The Isola IS550H material also has improved solderability compared to traditional materials, which makes it easier to assemble with hand-soldering tools. In addition, this Isola product features very low dielectric constant and tangent loss values, which make it perfect for applications such as RF/microwave antennas, microwave circuits, wireless base stations and other high-frequency designs.
IS550H material can operate at continuous temperatures up to 175 degrees Celsius and meet very hash thermal cycling requirements ( 2000 cycles are – 40 °C to 175 °C ). Moreover, IS550H has proved, in the situation of minimal spacing ( PTH – PTH) and Z-axis structure, there have 1000 hours of CAF resistance performance in 1500 V. Compared with FR-4 material, the significant improvement of IS550H material is the thermal conductivity, its thermal conductivity is 0.70 W / mK, it can realize the application of embedded radiator. Some people may think that the processability of IS550H should be complicated. It is not. The processability of this material is comparable to FR-4 material. Isn’t this surprising?
With its outstanding electrical performance and cost-effective design, Isola IS550H material is the perfect solution for various applications.
The development of Isola Astra MT77 copper-clad laminates and dielectric prepreg attracted multiple eyeballs from the electronic industry, especially PCB manufacturers. Astra MT77 materials are low-loss copper-clad laminates and dielectric prepreg materials compatible with FR-4 production technology. Astra MT77 material has excellent physical properties, including a wide working frequency and higher temperature range. Someone may wonder, “Is this Isola material ideal for commercial RF/microwave PCB design and mm-Wave application PCB?” Definitely “Yes”.
Astra MT77 material is mainly used in applications including remote antenna and radar applications of the automobile. This material is increasingly popular in the field involving adaptive cruise control, pre-collision and blind spot detection application. It will drive the demand for these laminates in the next few years. This material also can use in lane departure warnings and stop-and-stop systems.
Astra MT77 material shows excellent electrical characteristics in temperature between -40°C to + 140°C, like in the W-band frequency, have a better dielectric constant ( Dk ) and higher stability. Besides, Astra MT77 material provides a super low dissipation factor ( Df ), low to 0.0017. So a few applications related to the mm-Wave frequency band will like to use super low dissipation factor ( Df ) material. And because it has cost-effectiveness, Astra MT77 materials are the ideal substitute for PTFE and other types of microwave laminate material.
Advantages of Astra MT77 Material
- Extensive industry recognition and RoHS compliance.
- Astra MT77 material has a super low dissipation factor ( Df ), compatible with the FR-4 material production technology, and is also compatible with lead-free components.
- Shorter lamination time, lower bit wear, good flow and filling and higher dimensional stability.
- Astra MT77 copper-clad laminates do not need plasma decontamination. As a result, it will help to reduce production costs.
- Isola Astra MT77, compatible with the HDI PCB production technology, can drive its demand shortly.
- Wave soldering: prepare tooling fixture - insert DIP components into the PTH hole - run through wave soldering machine - Quality inspection - QA check
With the rise of 5G, the new wireless world, and more mm-Wave applications appearing, the requirement for advanced PCB material may upgrade. Besides, 5G technology may promote the requirement of PCB material with a super low dissipation factor ( Df ) compatible with the FR-4 material production technology and add more development value to the PCB industry.
Isola Prepregs
We will need to adjust the PCB lamination to meet the impedance requirement. The same infiltration layer can use 3 PP in actual production, and the biggest thickness can not be over 20 mils. If this data is, we should consider adding core ( copper-clad laminates ) for the production.
You can etch away both side copper of the core or use the raw material directly, then both sides use PP adhesion, which can realize the thicker infiltration layer; And also can use one PP at least, but sometimes the inner copper foil is sparsely distributed, or the finished copper is too thick, will need to large area rubber filling, so in consideration of product reliability, the manufacturer requires that at least two PP sheets be used.
PP are very sensitive to moisture, so the PP is forbidden to open the package before use. After opening the package, you need to check the humidity indicator card. If the colour becomes pink from blue, advise not to use it. Those PP who had opened the package will need moisture absorption over 8 hours in the hygroscopic vacuum machine before use.
It is recommended to store PP at a temperature below 20°C and humidity below 50%. Under such conditions, the storage period can be guaranteed 90 days from the production date.
Isola Halogen-Free Material
Now let’s take a glimpse at the following steps of the manufacturing processes of Isola Halogen-Free Material.
- Mixing Isola Halogen-Free Material with other additives such as fillers, reinforcement fibres, and flame retardants
- Extrusion of Isola Halogen-Free Material into sheets or rolls
- Injection moulding Isola Halogen-Free Material into parts
- Lamination of Isola Halogen-Free Material onto substrate materials to form high-performance composite laminates
- Compression moulding Isola Halogen-Free Material components for maximum thermal stability
- Heat-treating Isola Halogen-Free material parts for improved mechanical properties
- Casting Isola Halogen-Free material components for a range of shapes and sizes
- Isola Halogen-Free Material can also be machined and formed into parts
- Isola Halogen-Free material can be applied in a variety of processes, such as die cutting, ultrasonic welding, laser etching and more
- Isola Halogen-Free Material is subjected to rigorous testing prior to approval for use in various industries for its durability, reliability, and performance. Isola Halogen-Free Material is subjected to stringent quality control throughout production.
Isola PCB Material Used in the Field of Next Work and Communication Application
Of course, other materials are suitable for the next work and communication applications. We want to introduce some to you, as below:
High speed Pyralux TK material: High speed Pyralux TK material are mainly use in high frequency applications. The copper-clad adhesive layer and laminate of this material are usually double-sided. An adhesive layer in the material will help protect them from the adverse environment and provide excellent electrical insulation. Fluoropolymers and polyimides are used to make primary composites materials. TK material are special design for flexible digital PCB, the advantages of this material are low moisture absorption, better flexibility and low dielectric constant.
Polyimide material: Polyimide material is another one of the most commonly used PCBs for network and communication. The main advantage of this material are have excellent thermal stability. This advantage makes the material stand highly high heat in some applications. Furthermore, it is known that the PCB using polyimide provides a good foundation for surface mounting. In addition, it is an economics high efficient material choice for PCB.
Alternative Materials for Isola Materials in PCB Production
A. Manufacturability B. Timely availability of materials, C. Cost factor D. Applicability of laws and regulations From above factors specifically involve a few parts as below:
- Tg value ( Glass transition point temperature of the material ); ( "Lead free" compatibility considerations ).
- Td value or T260, T288 ( Thermal decomposition temperature of materials ); ( "Lead-free" compatibility considerations ).
- Er value and Tanδ ( Dk and Df ) ( Dielectric loss and tangent of dielectric loss angle );
- Halogen Content ( Is it halogen-free material? )
- Other factor should be considered: CAF, IST, Q1000, CTI ( Leakage trace index ), water absorption etc.
Now we will talk about the materials that can replace Isola material when PCB production based on the above specifically factors, which will be helpful for you to select materials or when materials are in shortage.
S1141: phase out.
S1170: Now are the Mainstream use TG 170-180 materials.
S1000-2: High Td TG 170-180 materials, further upgrade of S1170.
IT180: Performance close to S1000-2.
N4000-6: product of NELCO company, performance close to S1141 170.
The TG of all the above materials is TG 170 to TG 180. Therefore, they all can be replaced by S1170.
PCL-370HR: Tg 175 ; Td 350 ℃; Z-CTE ( 50-260℃ ): 2.7%;Dk ( 1MHZ ): 4.6; Df ( 1MHZ ): 0.015.
S1170: Tg170; Td 335 ℃; Z-CTE ( 50-260℃ ): 3.3%; Dk ( 1MHZ ): 4.6; Df ( 1MHZ ): 0.012.
Both materials are suitable for lead-free soldering technology. The Tg difference is 5℃. The thermal decomposition temperature meets the requirements of IPC lead-free welding process materials. The expansion coefficient of the z-axis is also close. DK and DF are close. Therefore, the overall performance is close and can be replaced without any negative impact.
But the procurement lead time of PCL-370HR will be around two weeks, and the material cost is almost double S1170.
1) Isola FR408 : Dk=3.7 Df=0.010 Tg=180℃ 2) Isola Getek: Dk=3.9 Df=0.010 Tg=180℃ 3) Nelco N4000-13: Dk=3.7 Df=0.009 Tg=210℃ 4) Nelco N4000-13SI: Dk=3.4 Df=0.008 Tg=210℃ 5) Isola IS620: Dk=3.4 Df=0.008 Tg=210℃
And all the above materials have similar Dk and Df values, so they all can be replaced by substitute Nelco N4000-13.
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Frequently Asked Questions
The number of layers an Isola PCB possesses depends on the circuit board’s complexity and design, ranging from one layer to twenty layers.
Isola PCBs can be constructed in various ways depending on the specific application and its requirements. However, the most common form of Isola PCB construction involves building thin layers of Isola material and adding copper to the top and bottom layers.
The significant difference between them lies in the amount of heat resistance they provide.
PCB manufacturers will perform the following testing methods on Isola PCB.
1) Electrical Test
2) Automated Optical Inspection
3) Flying Probe Testing
4) In-circuit Testing
5) Functional Testing
Isola PCBs use an “additive” mechanism and a “barrier” mechanism, which provide multiple levels of protection against flames.
These two kinds of PCBs differ from each other in many aspects.
For example, different materials are used to manufacture them. Isola PCB is mainly made of fibreglass-reinforced polyimide and copper foil laminate, while Rogers PCB typically uses a combination of ceramic-filled polytetrafluoroethylene (PTFE) and copper foil.
The following factors affect an Isola PCB’s dielectric constant and dissipation factor.
1) The quality of the Isola material used in the circuit board
2) The temperature at which the Isola PCB is operated
3) The frequency at which data is transmitted
The most effective way to find Isola PCB manufacturers is by looking online. You can search for them by entering keywords like “Isola PCB manufacturers” in the Google search engine. Google will present the relevant pages.
